INFRASTRUCTURE

Introduction: Our 2,160 sq. meter manufacturing facility stands out with its thoughtfully designed floor layout, state-of-the-art machinery, skilled workforce, and efficient material handling—reflecting the core of modern industrial excellence among roto-engraving manufacturers in India and.

Before starting the rotogravure cylinder engraving process, we carry out important checks to ensure high-quality and consistent results:

  1. The base shell quality is carefully inspected for any surface or material issues.
  2. Outer Diameter (OD), Inner Diameter (ID), cylinder dimensions, key position are verified as per the customer’s machine requirements.
  3. Balancing of the base shell is checked to ensure smooth and stable performance during printing.

Safe and healthy work environment. 

Environment-friendly processes.

Lathe Machine

  • Equipped with 3 automated lathe machines, our facility ensures high-precision base shell preparation with accurate radius formation, chamfering, and side turning.
  • These machines enable perfectly aligned bore creation in a single operation, supporting superior quality and consistency in roto-engraving cylinder manufacturing across India
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  • Facilitating the rapid creation of perfectly aligned bores in a single operation.
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Copper Plating

  • Process Overview:

    Our copper plating unit is built for precision, consistency, and high-quality rotogravure cylinder production that includes;
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Copper Polishing

  • Our facility is equipped with world-class equipment, that includes the Daetwyler CFM 1610P, along with 1 Copper cutting machine and 2 copper grinding machine, ensuring consistent results that meet global roto-engraving standards in India as well as in the world.
  • This process is essential for achieving a perfectly smooth and uniform copper surface, ideal for high-quality engraving.
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Engraving

  • Process Overview: Our advanced engraving facility have 4 engravers which ensures exceptional accuracy, consistency, and repeatability in rotogravure cylinder production, placing us among the leading roto-engraving manufacturers in India and in the world.
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  • OHIO Gravure Systems (USA): Equipped with 3 high-speed hybrid engravers, each featuring fully automatic 3D test cut systems and hybrid engraving technology for superior tonal control and high-resolution image reproduction.
  • HELL Gravure Systems (Germany): Includes 1 high-speed engraver integrated with HQH Pro technology and a fully automated 3D test cut system, supported by the SprintEasy system for precise stylus angle measurement and enhanced engraving repeatability.
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Chrome Plating and De-Chrome

  • Chrome Plating: Our facility features 2 advanced chrome plating machines designed to deliver a high-shine chrome finish with industry-standard hardness. This ensures enhanced surface protection, durability, and print performance.
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  • De-Chrome: Includes 1 dedicated dechrome machine for the safe and efficient removal of worn chrome layers, preserving the copper surface and enabling reprocessing for extended cylinder life and faster turnaround.
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Chrome Polishing

  • To enhance the print quality, chrome polishing is done which ensures the chrome layer is uniform and has a mirror smooth surface, which directly impacts the ink transfer. A smooth surface gives sharp, consistent, and high resolution prints.
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  • Properly polished chrome layer extends the life of rotogravure cylinder by reducing the mechanical and chemical damage during repeated printing cycle
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Proofing

  • At Printile Industries, our proofing unit plays a crucial role in ensuring print accuracy, color consistency, and substrate compatibility—all aligned with client-specific packaging requirements.
  • Comprehensive substrate proofing with in-line lamination. We perform standardized proofing on various substrates, including films, foil/ metallite and laminates. Integrated lamination within our proofing machines allows us to deliver production-ready samples that mirror actual printing outcomes.
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  • Precision color control and inspection systems we use standard light tables, we ensure precise color evaluation under controlled lighting conditions. Every cylinder is subjected to a detailed physical inspection to maintain consistent quality and performance.
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Pre Press

  • Our pre-press department is led by experts with over 15 years of experience in rotogravure and packaging design. We use advanced software like Esko Graphics, Adobe Suite, and CorelDRAW to ensure precise file separation, trapping, layout optimization, and color accuracy.
  • Our robust pre-press workflow ensures high-quality engraving output, faster turnaround times, and reliable print performance

Laboratory

  • We have a fully equipped laboratory dedicated to the testing of chemicals, plating solutions, and ink formulations, ensuring consistent quality and precision throughout the rotogravure cylinder manufacturing process.
  • Regular monitoring helps us maintain optimal plating conditions and color standards, enabling us to deliver high-quality engraving cylinders trusted by leading packaging converters and printing companies across India and Asia.

Despatch

  • We operate a dedicated mid-sized commercial vehicle to ensure timely local delivery of rotogravure cylinders, minimizing any disruption to our clients' operations. For pan-India distribution, we have partnered with multiple reliable logistics providers, enabling efficient and on-time delivery across the country.

ETP

  • At Printile Industries, we are committed to sustainable manufacturing with a fully operational Effluent Treatment Plant (ETP) in place. Our facility strictly adheres to all government environmental regulations, ensuring safe and compliant disposal of industrial waste while minimizing our ecological footprint.